Bi-Metal Copper Aluminium Lug suits to 35mm² cable, 12mm stud hole BL35-12 HBT35-12

Bi-Metal Copper Aluminium Lug suits to 35mm² cable, 12mm stud hole BL35-12 HBT35-12

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SKU BL35-12
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Bi-Metal Copper Aluminium Lug suits to 35mm² cable, 12mm stud hole BL35-12 HBT35-12
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Product Details
Brand: TUFFSTUFF

Bi-Metal Copper Aluminium Lug suits to 35mm² cable, 12mm stud hole BL35-12 HBT35-12

Key Features

  • Manufactured using a friction welding process, ensuring a very strong and electrically sound joint.
  • Suitable for aluminium conductors and copper terminals or busbars.
  • Crimp from the palm end to force the compound into conductor strands.
  • Barrel filled with crimping compound and sealed with a cap.
  • Crimping positions (AF) are clearly marked on the barrel.

Designed for Stranded Sector and Circular Stranded Aluminium Conductors, the CABAC range of Bi-Metal Lugs is made from the highest quality materials:

  • Aluminium (99.6%)
  • Copper (99.9%)

These materials are joined using a friction welding process, which produces a very strong, electrically sound joint that is not subject to electrolysis. The barrel is chemically treated to reduce contact resistance and corrosion and is filled with a jointing compound that breaks the oxide layers on the aluminium.

Crimping Instructions

  • The lug should be crimped from the palm end first to force the joint compound into conductor strands.
  • Designed to be crimped using standard Australian tooling with normal aluminium hexagonal dies.

Standards and Compliance

  • AS/NZS4325 Part 1

Technical Information

  • Conductive Material:
    • Aluminium Sleeve: 99.6% pure
    • Copper Palm: 99.9% pure
  • Tensile Strength: 110 MPa
  • Ductile Rating: 28%
  • Final Metal State: Fully Annealed (including joint)
  • Joining Method: Friction Welding (IEC standard)

Electrical Properties

  • Resistivity:
    • Aluminium: 2.6 micro-ohm cm (max)
    • Copper: 1.738 micro-ohm cm
  • Conductivity:
    • Aluminium: 61.8% IACS (min)
    • Copper: 99.7% IACS
  • Operating Temperature: -40°C to 100°C
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